Custom Molded Polyurethane Products Company You Can Trust
If you're in the process of developing a new product or upgrading an existing one, and need a polyurethane molded product with customized shapes, sizes and properties, you've come to the right place!
With excellent abrasion resistance and elasticity, as well as the flexibility to customize, polyurethane materials can be molded into a variety of shapes and sizes through injection molding, casting, extrusion, compression molding, and other processes, as well as compounded with other materials to meet the needs of different applications.
We'll communicate with you in depth to create a custom mold that meets your exact specifications. From small, complex parts to large assemblies, our expertise and experience in custom polyurethane molding can turn your ideas and designs into reality.
Custom Molded Polyurethane By Function
Custom molded urethane products can provide replacement components for your conveyor belt system to solve the problem of residual material on the surface of the belt, improve conveying efficiency and reduce equipment maintenance costs. Widely used in material handling, mining, harbor, manufacturing industries
We can custom manufacture replaceable belt scraper blades for your existing belt cleaners. Just send your design drawing or detail dimensions for get offer.
Materials such as gravel, sand and rocks on conveyor belts can wear down the wiper blades on belt cleaning systems, and urethane wiper blades can replace worn conveyor belts wiper with less downtime.
Primary Urethane Conveyor Belt scrapers are an important part of all conveyor systems and are mounted on the head pulley to provide effective cleaning.
Secondary Belt scraper is used to scrape away material left on belts other than head pulleys. secondary replacement scraper blade can be 100% polyurethane blade, or optional modification to urethane and steel with carbide tungsten blade.
urethane replacement blades in a V-Plough Belt Cleaner, are specifically engineered to scrape and clean the belt surface. V-Plough Belt Cleaner is used to clean residual material from the gap between the pulleys and the conveyor belt.
PU skirting is durable and resistant to abrasion, making it ideal for use in harsh industrial environments. The wear resistance of polyurethane skirting board is 3-4 times than rubber skirt. With straight edge or bevel edge 45 or 35 degree as option.
Dual seal polyurethane skirting and dual seal polyurethane rubber skirts are mainly for sealing and preventing spillage along the sides of the conveyor belt. which helps to suppress dust and fine particles and minimize air pollution.
Belt skirting, conveyor skirting and conveyor skirting rubber can increase the efficiency of the conveyor system by ensuring that material stays on the belt and is properly transported.
Custom Molded Urethane Used for Snow Removal Equipment
Looking for durable, high-performance snow plow blades for your snow clearing equipment? Our urethane blades offer unique benefits like high abrasion resistance, flexibility and noise reduction, reduced cost for replacements. Just send us your drawing design, we can help you make it in real.
-
We can provide custom urethane snowplow cutting edges for snow removal equipment repair companies, snow removal service providers, municipalities, and other organizations that need to replace or upgrade the cutting edges of their snow plows.
-
poly snow plow blade has excellent abrasion resistance and vibration dampening properties to minimize damage to road surfaces and runways.
-
Urethane plow blades last up to five times longer than rubber blades, providing a more durable, efficient snow removal plow edge solution for snow removal equipment.
-
polyurethane snow plow is widely used by municipalities, road maintenance companies, property companies, and other organizations that need to carry out large-scale snow removal operations, as well as some individual users, such as farmers and owners of large parking lots.
Custom Molded Urethane for Screening Equipment
We can help you custom molded urethane parts for your screening equipment application, and provide you feasible polyurethane solutions. our scope of services was developed and manufacturing polyurethane products as according to your designed drawing. And to handle custom molded polyurethane service for your projects.
-
PU screen panel have excellent abrasion and corrosion resistance, good open porosity and elasticity, reducing clogging and increasing material throughput. We can custom urethane screen panel according to your different screening equipment and needs to ensure perfect fit!
-
Polyurethane vibrating screen mesh can realize accurate separation of fine particles, and can adapt to the impact of materials in the screening process to reduce breakage. Applicable to different types of screening equipment and materials
-
Polyurethane nozzles for screen irrigation systems are ideal for cleaning and dusting. The nozzles produce a sharp, fan-shaped jet of water at high or low water pressure for efficient cleaning and dust removal. Moreover, polyurethane nozzles are more resistant to wear and corrosion.
-
Polyurethane balls have high elasticity and excellent abrasion resistance, and play a role in reducing friction between components in screening equipment. It assists the screening process by rolling or impacting the material.
Custom Molded Urethane for Marine Cable Pipe Protection System
Polyurethane elastomers are used to manufacture some of the components of submarine cable protection and offshore wind cable protection systems, such as bend restrictors, J-tube seals, bend stiffeners, and polyurethane submarine cable protection tube- Articulated pipe, among other urethane products. We can customize different sizes of submarine cable protectors according to your design drawings to fit your project needs.
-
subsea cable protection is designed to protect cables and wires from various external hazards such as mechanical damage, moisture, chemicals and overheating. Polyurethane cable protectors ensure reliable performance and longevity of cables in all environments.
-
We can custom design polyurethane bend restrictors according to your project needs and different cable specifications. Ensure that cables are effectively bend restricted in various application scenarios, enhancing system stability and reducing maintenance costs.
-
J-tube seals, made of polyurethane elastomer, is vital component for offshore cable protection. It’s shaped like the letter “J”. Installed where the cable passes through the J - tube, it stops seawater, preventing corrosion and maintaining cable system integrity.
-
Polyurethane submarine cable protection tubes safeguard submarine cables. They shield against external mechanical damage, like abrasion from the seabed (rocks, sand movement), and seawater corrosion. Made of polyurethane, these tubes offer good flexibility, corrosion and impact resistance. They closely surround the cable, providing straightforward protection.
-
Polyurethane bend stiffeners can be used for various types of cables and different working environments, improves the tensile and compression resistance of cables in bending state, reduces the risk of damage, usually with simple installation method, can be quickly installed on the cable.
-
towing wire protector are made of abrasion-resistant, cut-resistant rigid polyurethane material for excellent durability. It can effectively prevent the towing cable from being damaged in harsh towing environments, improve operational safety, extend the service life of the towing cable, and reduce the frequency of replacement and maintenance.
-
Polyurethane towing sleeves is suitable for all kinds of harsh marine and industrial environments, corrosion and abrasion resistant, provides all-round protection for the towing cable and is easy to install without the need for complicated tools and techniques.
-
Polyurethane towing shoe is design by two parts, easy to install. Towing shoe are wear-resistant and durable, able to withstand high-intensity towing forces, effectively preventing damage to the bottom of the towing cable due to friction, reducing frictional resistance, extending the service life of the towing cable, and improving operational efficiency.
Custom Molded Urethane Products for Logistics Equipment
If you are looking for polyurethane accessories or polyurethane customization solutions for your logistics equipment, we can provide custom molded polyurethane products with high abrasion resistance, high resilience, and high tearing. to fit your equipment needs and improve logistics efficiency and equipment life.
-
Polyurethane forklift sleeve is made of high-strength, abrasion-resistant, tear-resistant polyurethane material, which can be customized according to the size and shape of different electric forklift trucks to ensure a perfect fit, preventing the forklift forks from abrasion, scratching or damaging the forklift forks when they are directly in contact with goods during the process of handling goods.
-
Polyurethane wheel chocks feature high strength, impact resistance, bright colors and easy identification. Placed in front of and behind the wheels, to stop the vehicle in the parked state of accidental movement, play a buffer impact, anti-skid function.
-
Polyurethane stopper are wear-resistant, tear-resistant, good vibration damping, used to block the movement of objects in a specific location, play the role of limiting, easy to install on the logistics equipment, to protect the equipment and goods, we can customize the size and shape according to your different needs.
Custom Molded Polyurethane Feature
We can customize polyurethane formulations to meet your application and specific performance requirements.
Polyurethane materials are categorized as soft, medium-high and rigid polyurethane elastomers with a range of hardnesses from 40A to 80D.
We can produce a variety of complex shapes according to the specific requirements of customers, perfectly adapted to the specific application scenarios.
We can design and manufacture molds according to the dimensions of your design drawings, and produce polyurethane products that match the requirements of your drawings.
Custom Polyurethane Molding Services
We start from the customization needs of our clients, with experienced staff to communicate with you, design drawing confirmation, quotation, production and delivery. We provide one-to-one service, come to work with us, you are able to get quality after-sales service support.
Custom Polyurethane Molding Production Process
Our production for casting polyurethane can be by hand and machine, we can produce various shape cast urethane parts. In addition, we also have injection molding polyurethane technology to produce some small size urethane molded parts.
In addition to the commonly used techniques mentioned above, we can also compression molding polyurethane, silicone compression moulding, centrifugal cast polyurethane and TPU extrusion polyurethane technology as option. Regardless of which polyurethane process production method you prefer, we can select a viable polyurethane customization solution for your project to meet the individual needs of our customers.
Custom Molded Polyurethane & Mold Making Capabilities
Our workshop has several polyurethane production equipment and supporting auxiliary equipment, as well as several traditional machine tools and grinders to meet the demand for secondary processing of cast polyurethane products and the ability to make simple molds.
At the same time, we maintain long-term and stable cooperation with several CNC machining centers and mold manufacturers to ensure high precision molds for your applications. Most of our molds are made of aluminum molds and steel molds, which provide a certain level of precision and durability to make them conform to the dimensional tolerances required in your drawings.
Our Advantage of Custom Molded Urethane
1. We have the ability to design and manufacture molds, and can custom polyurethane products according to customers' design drawings to meet their individual needs and provide unique solutions.
2.We use high quality polyurethane materials, such as TDI, MDI, PPDI, DNI, TPU and are able to produce products of various colors and hardness.
3. We have a variety of polyurethane production equipment and polyurethane production process, which allows us to flexibly schedule production according to customer orders and ensure on-time delivery.
4. We have a professional technical team that can provide you with perfect after-sales support to ensure that customers have no worries in the process of using.
Custom Polyurethane Products Company
Our main business is for custom polyurethane products for custom as according to your design drawing.
Our business covers mold manufacturing and molded urethane technology, cast urethane molding, injection urethane, extruded polyurethane.
Our main products line included polyurethane roller, urethane wheels, PU parts, PU belts and so on.
Custom Moulded Polyurethane Ltd.
- Custom Molded Urethane Gallery
- Date Sheet of Polyurethane
- Custom Polyurethane
Technical Data of Polyurethane skirting
| Description | Value |
| Color | Orange, Red, Black, etc. |
| Hardness Shore A | 63±5, 70±5, 85 ±5 |
| Density g/cm3 | 1.25 |
| Tensile MPa | 40 |
| Elongation at break % | 610~660 |
| Abrasion Loss mm3 @10N | 40 |
| Angle Tear Strength (DIE C) KN/m | 57 |
| Trouser Tear Strength (DIE C) KN/m | 23 |
| Temperature Range | -30~70 ℃ |
| Rebound % | 43 |
Technical Data of Dual Seal Skirt Rubber
| A. Rubber: NR/Synthetic | B. Polyurethane: Polymer | ||
| Specific Gravity | 1.26g/cm3 | Specific Gravity | 1.25 |
| Tensile Strength | 10 MPa | Tensile Strength | 40 MPa |
| Hardness | 60 +/- 5 Shore A | Hardness | 88 ± 3 Shore A |
| Elongattion | 450% | Coefficient of Friction | (To rubber) < 2.2 |
| Wear Loss @10N | 260 mm3 | Wear Loss @10N | 60 mm3 |
| Temperature | - 20 ~80 ℃ | Temperature | -30~70 ℃ |
Physical Properties for Polyurethane Scraper Blade
| Erapol EME851A | EME851A/1,4-BDO | Test Method |
| Hardness ( Shore A) | 85 +/-3 | ASTM D2240 |
| Tensile Strength psi (MPa) | 5207(35.9) | ASTM D412 |
| 100% Modulus psi (MPa) | 783(5.4) | ASTM D412 |
| 300% Modulus psi (MPa) | 1494(10.3) | ASTM D412 |
| Elongation (%) | 564 | ASTM D412 |
| Angle Tear Strength, Die C pli (kN/m) | 539(94.4) | ASTM D624 |
| Split Tear Strength pli (kN/m) | 130(22.8) | ASTM D470-05 |
| DIN Resilience (%) | 51 | DIN 53512 |
| Bashore Rebound (%) | 40 | ASTM D2632 |
| DIN abrasion Resistance 10N (mm³) | 52 | ASTM D5963 |
| Compression Set / 22 hrs at 158℉ (%) | 25 | ASTM D395,B |
| Cured Density (g/ cm³ ) | 1.22 | ASTM D1817 |
Customization of various polyurethane products is our main business, and our company also covers customization of TPU and CPU series of polyurethane products. The hardness range is from 40A to 80D;
1.Custom polyurethane extruded profiles in various sizes and shapes, sealing strips, polyurethane belts.
2.Custom cast polyurethane parts, customized rubber rollers, customized rubber rollers and so on.
Custom Urethane Products Manufacturer
If you need to find a professional manufacturer of polyurethane products in China as a partner, then look for us.
- We are able to custom moulded polyurethane products according to your design.
- We have TDI and MDI polyurethane casting machines and supporting equipment to produce polyurethane products and parts in various colors and hardness (85A, 90A, 95A, 75D, 80D).
- We have the ability to manufacture molds.
- Relevant physical property testing instruments.
Our minimum order quantities for custom molded urethane products vary depending on the type and complexity of the product. Generally,10-100pcs is the minimum order, but this is negotiable.
The process of customization is demand communication - design confirmation - mold making - production and processing - quality inspection. The time is usually in 15-20day, depending on the complexity of the product.
We choose to cooperate with world-class polyurethane raw material suppliers and strictly accumulate and control the production process during the manufacturing process. Meanwhile, quality assurance commitment is provided.
Yes, we can. We have a professional design team that can customize according to your specific design requirements to meet your individual needs.
The price is mainly determined by the product specifications, complexity, quantity and other factors. We will provide you with a detailed quotation to ensure that the price is reasonable and transparent!